Prototype

System page template. Every dimension shown is published by TAPC today; the page brief, schema and section stack come from V2_Phase3-5 §10.1 and §11.2.

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Semi-automated systems

Semi-automated puzzle parking systems

Vehicles move laterally and vertically so every user reaches their own car without an attendant. Two to seven levels, with one or two subterranean levels available, in new construction or retrofit.

2–7Levels
7,000lb rated
~50%Space saving
3 High — 18′ to 22′ minimum clear height Blue: vehicle being retrieved · Orange: lateral pallet shift
Fig. 01 — Retrieval sequenceSchematic; not to scale

Who it's for

When every resident needs their own car, on their own schedule.

Stackers are cheaper, but somebody has to move the car on top. Fully automated systems remove the driver entirely, at a higher cost per space. The puzzle configuration sits between them: no attendant, no waiting on a neighbour, and a footprint roughly half that of conventional parking. It is the system most often specified for multifamily and office buildings that cannot meet a parking count on the land available.

How it works

Four movements, and no attendant.

  1. The driver parks at the entry pallet

    The vehicle is driven onto a pallet at grade. The driver gets out and leaves. No reversing into a tight bay, no ramp circulation.

  2. The grid opens a path

    Pallets on the intermediate level shift sideways into the empty bay, clearing a vertical column between the entry position and the target space.

  3. The pallet travels

    The vehicle is raised or lowered through the opened column to its assigned space. On tandem configurations it also moves in depth.

  4. Retrieval reverses the sequence

    The resident identifies themselves at the interface and the grid re-opens a path to their pallet. Because every space can be reached independently, nobody has to move somebody else's car.

Specifications

Dimensions, published.

These are the figures an architect needs at schematic design. They are not behind a form.

Minimum clear height by configuration. Pit depth 6′-10″ to 8′ where a pit is used, depending on vehicle size.
ConfigurationMinimum clear heightSubterranean option
1–2 High12′ – 14′-6″1–2 levels
3 High18′ – 22′1–2 levels
4 High24′ – 26′1–2 levels
5 High30′ – 33′1–2 levels
6 High36′ – 39′1–2 levels
7 High42′ – 45′1–2 levels
Representative capacities. Final counts depend on bay dimensions and site geometry.
ConfigurationSpacesFootprint
1 High, 1 Deep5–6≈ 3 conventional stalls
3 High, 1 Deep Tandem24[CLIENT TO PROVIDE]
7 High Tandem421,080 sq ft

Vehicle rating: 7,000 lb. Heavier than the industry norm, which matters as EV kerb weights rise — a mid-size electric SUV can exceed the rating of an older system.

[CLIENT TO PROVIDE] — remaining architect data

Three questions architects ask that neither site currently answers: structural loading (point loads and distribution at pallet supports), electrical service requirements by configuration, and ventilation requirements for enclosed installations. These are the gaps most likely to lose a specification to a competitor with better published data.

Options

What can be built into the system.

EV charging

Level 2 at 208–240 VAC, SAE J1772 with ISO 15118 capability. The flat-pallet design lets the charger travel with the vehicle to its space.

EV charging

Battery backup

For sites where a power interruption presents an operational risk.

Battery backup

Turntables

Where the approach geometry will not allow a vehicle to enter or leave facing forward.

Custom systems

24/7 remote monitoring

Included on every semi-automated installation. We see the error code before the phone rings.

Maintenance & monitoring

Controls and software

The part that decides whether it still works in year twelve.

The steel is the visible half of a puzzle system. The half that determines uptime is the control panel and the logic inside it — and both are built in-house rather than bought in.

Control panels are fabricated to UL 508A by our sister company, Applied Gray Matter, with SCCR calculations, correct component selection, and NEMA or IP-rated enclosure selection matched to the environment the panel will actually live in. PLC logic and HMI screens are written to a documented control narrative, which means the next engineer to open the cabinet can read what it does.

UL 508A control panels
  • Power distribution, motor control, safety circuits and communications in one certified assembly
  • Short-circuit current rating calculated and documented
  • Safety sensing and interlocks designed into the panel, not added afterward
  • Factory Acceptance Testing before the system ships
  • Site Acceptance Testing, operator training and an as-built set at handover
  • Secure remote diagnostics after handover

Planning notes

What to resolve before construction documents.

Structure and geometry

  • Clear height must be confirmed against the configuration table above, measured to the underside of any obstruction — not to the slab
  • Pit depth and waterproofing, where a pit is used
  • Approach geometry and whether a turntable is required
  • Whether tandem depth is available on the site

Approvals and coordination

  • Early contact with the local authority having jurisdiction — many AHJs have not reviewed an automated system before
  • Electrical service sizing, including EV charging load management
  • Scope division between our work and the general contractor's
  • Commissioning window in the construction schedule, not the last week
Design & permitting support

Projects

Puzzle systems we've installed.

Western Avenue

Gardena, California · Residential

7 High Tandem
View project

25 Isabella

Boston, Massachusetts · Residential

2 High 1 Deep+ Double Stacker
View project

Woodinville Hotel

Woodinville, Washington · Hotel

3 High 1 Deep with Pit
View project

View all projects

Questions

Frequently asked.

12′ to 14′-6″ for 1–2 high; 18′–22′ for 3 high; 24′–26′ for 4 high; 30′–33′ for 5 high; 36′–39′ for 6 high; 42′–45′ for 7 high. Measure to the underside of the lowest obstruction, not to the slab.

6′-10″ to 8′ where a pit is used, depending on vehicle size.

Two to seven, with one or two optional subterranean levels.

7,000 lb.

Yes. Independent access is the defining characteristic of the puzzle configuration, and the reason it needs no attendant.

Yes. Level 2 charging is compatible, and our flat-pallet design lets the charger travel with the vehicle to its space.

Yes. The system is designed for both new construction and retrofit.

Downloads

Take the numbers with you.

Spec sheets are deliberately ungated. An architect who cannot reach a pit depth in ten seconds will use a competitor's number instead. The gate goes on the CAD library, where the download itself signals intent.

Get started

Will a puzzle system fit your site?

Send us the parking count and the clear height you have available. An engineer will tell you which configuration fits, or tell you it doesn't.